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Cope Engineering (Radcliffe) Limited
Roller Manufacturers & Precision Engineers
DESIGN
Cope Engineering (Radcliffe) Limited provides the most
comprehensive roll design and analytical service to our customers.
Rollers are increasingly being used up to and sometimes beyond the physical
constraints of their intended use and prediction of failure at an early stage
during design or before manufacture of the roll, can lead to significant
savings when comparing the cost of replacement in the field following failure.
We use Finite Element analysis coupled with our own in house software to
predict the performance of a roll in its specific application.
Stress analysis and deflection calculations, form the basis of all our
mechanical analysis to designs of both our own and customers, for all types of
materials, steel, aluminium, carbon fibre, stainless steel etc., either plain
finished, coated or rubber covered. Couple this with the application and the
forces in use, enables us to predict the performance of all the rolls we
manufacture.
For heating and cooling rolls we are able to predict the thermal performance of
our Hyperform rolls giving guarantees for the “Delta T” (across face)
temperature to plus or minus 0.5 ° C. Flow rates and temperature of liquid
required for the duty of the roll can also be calculated or a roll designed
round the application with the available liquid flow is the alternative. This
often leads us to suppling fewer and often smaller rollers for the
application. |
| A typical section of a double blank
construction roll showing the expected stress points, using Finite Element
Analysis. |
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A Stress Analyst assessing the properties
of a customers design for both deflection under load and the mechanical
properties of the proposed design. |

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Telephone +44 (0)161 723 6500
Facsimile +44 (0)161 723 6501
©Copyright. Cope Engineering
(Radcliffe) Ltd.1999-2006. All rights reserved.
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